The making of Plastic Playing Cards or a deck of cards involves the 3 main steps including printing the pasteboards, cutting the sheets and bring together the deck. While different printing processes may be employed, lithography continues to be used broadly.

Following steps are involved in making of Plastic Playing Cards:

Manufacturing Process of Plastic Playing Cards

Step 1:
Creating the printing plates is the primary step in the creation of playing cards. This procedure begins with camera ready artwork, or automatically created images, which include pictures of each card that will be incorporated in the deck. A plate is also shaped for the backs of the cards. Using a photographic process a negative of the image is bare to a flat plate and coated with a radiance sensitive material. The plate is developed, and the image area is covered with an oily material that will be a magnet for ink but repel water. The non-image area is coated with a mixture, which will attract water and repel ink. One plate must be created for each of the different colors that will be printed on the card.

Step 2:
To start printing, the plates are rise on rotating cylinders in the printing press. When the press is started, the plate is passed beneath a roller, which coats it with water. The image area on the plate, formerly treated with the oily material, repels the water and leftovers uncoated. An ink roller is subsequently passed over the plate. Given that an oil-based ink is used, it sticks to the plate only on the water-resistant sections.

Step 3:
A rubber roller is then omitting the printing plate and the ink from the plate is transferred to it. The card paper is approved under the rubber roller and the ink is move to it. The paper is then passed to the subsequent roller assembly where an additional color may be added. The ink is particularly plan so it dries before it enters the next roller assembly. This process of wetting, inking, and printing is nonstop through-out the card manufacturing run.

Step 4:
When one sheet of paper departs the printing press, it holds an image on both sides. One side has the image of every card in the deck at the same time as the other has the card back image. At this point, the sheet may be coated with a particular clear polymer mixture that gives it a polished, glossy look and feel. This outside layer also helps to guard the cards making them longer lasting.

Step 5: Cutting and stacking
After together sides of the pasteboards are printed, they are elated to a card cutting station. Here precision-cutting machines slash the cards out from the printed sheets. The cards are cut such that each card is of the same size. They are then bring together into their respective sets and organized into stacks. At this moment, the stack contains all of the cards that will finish up in the final packaging.

Step 6: Further cutting and packaging
The stack of cards is next transported by means of conveyor belt to a corner punching station. When it reaches the stage of this station, the stack is pressed up into the punching device, which rounds off the corners on one side of every card in the stack. During this stage of production, the pile of cards is held firmly in the punching blades so each card is cut identically. The stack is then detached and transported to one more punching station. Here the curve of the other side of the stack of cards is rounded off. Subsequent to the cards are removed from this station, all four corners are rounded and the decks are prepared for final packaging.

Step 7:
The stack of cards is returned to the major conveyor and transferred to the wrapping station. Here a machine feeds shaped boxes onto the meeting line. The cards are then put in into the box. The boxes are closed and preserved with a sticker at the top. The box is then transported to a shrink-wrap machine where it is enfolding in a clear plastic for example cellophane. The finished deck of cards is afterward placed in a case with other decks, stacked on pallets and send on trucks to distributors.